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AAC Wall Panels

AAC Wall Panels

Magicrete AAC Wall Panels is the quintessential green building material incorporating features long been desired by builders, engineers, and architects in the building construction industry. Their advantages surpass traditional construction methods, such as red clay bricks and concrete blocks, in several key aspects: strength, acoustics, thermal insulation, fire resistance, and installation efficiency. These panels, reinforced with corrosion-protected steel, strike a balance between lightweight design and heavy-duty performance.

Having achieved substantial success in global markets, AAC Wall Panel technology embodies the pinnacle of durable and high-quality construction, achieved within remarkably short timelines.

These panels boast the industry's highest thermal rating, boasting a K-value of 0.16 W/(m⋅K). Their cellular structure guarantees a well-insulated interior, ensuring cooler interiors during summer and warmer spaces in winter. Studies reveal a remarkable 30% reduction in air-conditioning bills, highlighting the panels' exceptional energy efficiency.

Resource efficiency remains a hallmark of Magicrete AAC Wall Panels, emphasizing minimal environmental impact. The closed air pockets within the panels create outstanding sound insulation, reaching an STC rating of 44 dB, effectively dampening external noise. Furthermore, their impressive 4-hour fire rating permits thinner wall sections, maximizing floor space for end-users. Available in full-height lengths from floor to ceiling, with varied thicknesses and a standard width of 600 mm, these panels offer versatility in design and application. Magicrete AAC wall panels' price are competitive in comparison to other walling materials available in the market.

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Features

Thermally Insulated

Thermally Insulated

Walls constructed of AAC Wall Panels provide sustained energy savings in both hot & cold climates. Its unique cellular structure contribute to a highest thermal rating in the industry, R30. Significant savings up to 30% in air conditioning has been observed.

Fire Resistant

Fire Resistant

AAC Wall Panels has unique cellular structure provides best in class rating of 4 hours. Its melting point is over 1600 degree Celsius, more than twice the typical temperature in building, which is 650 degree Celsius.

Earthquake Resistant

Earthquake Resistant

Microscopic structure of AAC Wall Panels does not allow for capillary action making it impervious to water.

Noise Pollution Resistant

Noise Pollution Resistant

AAC Wall Panels closed air pockets can provide very good sound insulation with an STC rating of 44.

Water Resistant

Water Resistant

Microscopic structure of AAC Wall Panels does not allow for capillary action making it impervious to water.

Green Building

Green Building

AAC Wall Panels are Recyclable, inert & non-toxic, Energy saving, Manufacturing through occupancy, and has excellent life-cycle cost. They are durable, natural finish options. And supports LEED credits.

Technical Specification

PARAMETERS SPECIFICATIONS
Weight 55 kg/m2(75 mm) 70 kg/m2 (100 mm)
Density ~ 600 Kg/m3
Compressive Strength > 4 N/mm2
Fire Resistance 4 Hours (100 mm)
STC Rating 43 db(100 mm)
MEP Installation difficulty level Very Low
Coefficient of Thermal Expansion 8x10-6/K
Thermal Conductivity (W/K-m) 0.16
Modulus of Elasticity 2190 Mpa

Comparison Chart

Parameters AAC Wall Panels Burnt Clay Bricks Hollow Core Wall Pannel Dry Wall Sandwich Wall
AAC Wall Panels
Burnt Clay Bricks
Hollow Core Wall Pannel
Dry Wall
Sandwich Wall

Fire Resistance

4 Hours (100mm)

1.5 Hours (100 mm)

2 Hours (100 mm)

1 Hour (100 mm)

2 Hours (75 mm)

Dry Density

550-650 kg/m 3

1950 kg/m3

1550 kg/m3

600-800 kg/m3

1000 Kg/m3

Sound Reduction Index (dB)

43 dB (100mm)

50 dB (230mm)

43 dB (100 mm)

40 dB (100 mm)

35 dB (100 mm)

MEP Installation difficulty level

Very Low

Medium

High

High

High

Weight

55 kg/m2 70 kg/m2

185 kg/m2(115 mm)

110 kg/m2 (100 mm)

20 kg/m2

54 kg/m2

Speed of Installation (1 Mason + 2 Helpers)

40-50 m2/day

10 m2/day

40 m2/day

40-50 m2/day

20-30 m2/day

Thermal Conductivity (W/K-m)

0.16

0.81

0.4

0.25

0.21

Knowledge Base

FAQs

What materials are used to make Magicrete AAC Wall Panels?

Magicrete AAC Wall Panels are made from a mixture of cement, lime, sand, gypsum, and water, enhanced with an aluminum powder that induces porosity.


What are the standard sizes available for Magicrete AAC Wall Panels?

The panels come in various lengths and heights, primarily ranging from 2400 mm to 3000 mm in length and 600 mm in height, providing flexibility for different construction needs.

What thicknesses do Magicrete AAC Wall Panels come in?

The thickness of the panels can vary, typically between 50 mm to 200 mm, depending on the application and structural requirements.

Are there any specific finishes available for Magicrete AAC Wall Panels?

Magicrete AAC Wall Panels generally come with a smooth finish that can be easily painted or coated to suit design preferences.

What are the fire resistance properties of Magicrete AAC Wall Panels?

These panels offer excellent fire resistance, contributing to safer building practices, which is a significant advantage over traditional building materials.

How do Magicrete AAC Wall Panels contribute to thermal insulation?

Due to their porous nature, these panels provide superior thermal insulation, helping to reduce heating and cooling costs in buildings.

Are Magicrete AAC Wall Panels environmentally friendly?

Yes, the production process of these panels uses less energy and raw materials compared to traditional concrete products, making them a more sustainable choice.

What certifications do Magicrete AAC Wall Panels hold?

Magicrete AAC Wall Panels are manufactured in compliance with high industry standards and hold relevant certifications that ensure their quality and reliability for construction purposes.

What are the initial steps for preparing to install Magicrete AAC Wall Panels?

Begin by ensuring that the foundation is level and stable. Clean the area of debris and dust to provide a clean surface for installation. Check that all tools and materials required for installation, such as mortar, level, and fasteners, are ready and accessible.

How do I properly align and place Magicrete AAC Wall Panels?

Start by applying a thin layer of adhesive or mortar on the surface where the panel will be placed. Carefully align the panel at one corner and slowly lay it down towards the other end, ensuring it is perfectly horizontal using a spirit level. Use spacers to maintain uniform joints between panels.

What is the recommended technique for applying adhesive to panels?

Apply a consistent, even layer of adhesive using a notched trowel along the side edges and back of the panel. Ensure full coverage to avoid air pockets or weak joints, which can compromise the structural integrity.

Are there specific environmental conditions favorable for installing AAC wall panels?

Yes, avoid installing AAC wall panels in extremely wet conditions or temperatures below 5°C. Ideal conditions are dry with moderate temperatures, as extreme weather can affect the setting of the adhesive and the curing process.


What common mistakes should I avoid when installing AAC wall panels?

Common mistakes include not using a level during installation, resulting in uneven walls, and insufficient adhesive application, leading to weak bonds. Also, avoid rushing the curing process; allow sufficient time for the adhesive to set properly.

How do I ensure the panels are securely fixed?

After positioning the panel, press it firmly against the substrate to ensure good adhesive contact. Check the alignment again with a level. You may also use temporary supports or braces to hold the panel in place while the adhesive sets.

What should I do if there is an alignment issue with the panels during installation?

If alignment issues occur, gently tap the panels into the correct position using a rubber mallet. Re-check alignment continuously while the adhesive is still wet and adjustable. Make adjustments as necessary before the adhesive sets.

How do I finish the installation of Magicrete AAC Wall Panels?

Once all panels are installed and the adhesive has cured, remove any spacers used between the panels. Fill the joints with suitable filler or sealant as recommended. Finally, apply a finish of your choice, such as paint or wallpaper, according to the manufacturer’s guidelines.

How can I contact Magicrete customer service for inquiries about AAC Wall Panels?

You can reach our customer service team via email at info@magicrete.in or call us directly at +918070408010 for assistance with your AAC Wall Panels queries.

Can I get support during weekends or holidays for AAC Wall Panel issues?

Support during weekends and public holidays is available through our email service, with responses typically provided the next business day.

What kind of support does Magicrete offer for AAC Wall Panels?

We offer comprehensive support including installation guidance, technical troubleshooting, and product-specific inquiries to ensure optimal usage of our AAC Wall Panels.

Is there an online support option for Magicrete AAC Wall Panels?

Yes, you can access our online support through the 'Contact Us' form available on our website, which is especially convenient for non-urgent queries about AAC Wall Panels.

How can I schedule a call with a technical support expert for AAC Wall Panels?

To schedule a call with one of our technical experts, please send us an email or call our customer service number and request a scheduled call back.

What should I do if I encounter a problem with the AAC Wall Panels outside of business hours?

If you encounter issues outside of business hours, please send an email detailing the problem to info@magicrete.in, and our support team will contact you during the next business day.

Does Magicrete offer after-sales support for AAC Wall Panels?

Yes, Magicrete provides after-sales support for our AAC Wall Panels. You can contact our customer service for any post-purchase inquiries or issues you might encounter.

How should I clean Magicrete AAC Wall Panels?

Clean the AAC wall panels using a soft, damp cloth. Avoid using abrasive cleaners or strong chemicals which might damage the surface.

What is the best way to maintain the appearance of AAC Wall Panels?

Regularly dust the panels and wipe them with a non-abrasive, damp cloth. For stains, use a mild detergent diluted in water and gently clean the area.

Can I paint over Magicrete AAC Wall Panels?

Yes, AAC wall panels can be painted. Ensure the surface is clean and dry before applying a primer followed by water-based paints for best results.

Are there any specific environmental conditions to avoid with AAC Wall Panels?

 AAC wall panels should not be exposed to continuous direct moisture or water. Make sure any installations in moisture-prone areas are properly sealed and waterproofed.

How often should AAC Wall Panels be inspected for maintenance?

It's recommended to inspect the panels annually for any signs of damage or wear, such as cracking or moisture ingress, and address any issues promptly.

What should I do if I notice cracks in the AAC Wall Panels?

Small hairline cracks are normal and can be filled with acrylic caulk. For larger cracks or damages, it's best to consult a professional for proper assessment and repair.

Is there any special treatment needed for AAC Wall Panels during extreme temperatures?

AAC wall panels have good thermal insulation properties and generally do not require special treatment under normal temperature variations. However, avoid exposing the panels to extreme heat directly, such as from a barbecue or outdoor heater.

Can AAC Wall Panels handle heavy fixtures being mounted on them?

Yes, but it is essential to use the correct type of anchors and fixings designed for AAC materials. For heavy or load-bearing fixtures, ensure the fixings penetrate into the structural framing behind the panels.

Magicrete AAC Wall Panel: The Next Big Shift in Wall Construction

In recent years, the construction industry has seen a remarkable shift toward innovative materials that improve efficiency, sustainability, and overall building performance. Among these innovations, Magicrete AAC (Autoclaved Aerated Concrete) wall panels are gaining attention as a game-changer in wall construction. These lightweight yet sturdy panels are revolutionizing the way walls are built, offering several advantages over traditional materials like brick walls, RCC (Reinforced Cement Concrete) walls, and drywall.

Advantages of Using Magicrete AAC Wall Panels

Magicrete AAC wall panels come with a host of advantages that make them an ideal choice for builders, architects, and homeowners alike. Here are some key benefits:

  1. Lightweight and Easy to Handle: One of the most significant advantages of AAC wall panels is their lightweight nature. Compared to traditional concrete wall panels, Magicrete AAC panels are much easier to handle, reducing labor costs and speeding up the construction process.
  2. Excellent Insulation Properties: AAC wall panels provide exceptional thermal and acoustic insulation. Their unique structure helps maintain comfortable indoor temperatures, reducing the need for heating and cooling, which leads to energy savings.
  3. Fire Resistant: With a fire rating of up to four hours, AAC wall panels are non-combustible, providing added safety for residential and commercial buildings.
  4. Cost-Effective: While the AAC wall panel price may vary, it remains competitive compared to other walling materials. The long-term savings in energy costs and reduced labor time further enhance their cost-effectiveness.

Applications of AAC Wall Panels in Modern Architecture

Magicrete AAC wall panels are versatile and can be used in various applications across modern architecture. Some common uses include:

  • Residential Buildings: AAC wall panels are an excellent choice for constructing homes due to their lightweight and insulating properties. They can be used for interior and exterior walls, providing a solid structure while maintaining aesthetic appeal.
  • Commercial Structures: Many businesses are now using AAC wall panels for office buildings, shopping centers, and warehouses due to the availability of thin partition wall options. Walls can be constructed as thin as 75 mm, and these panels come in full height, allowing for construction up to 6 meters without the need for coping, making them an ideal solution for warehouses.
  • Boundary Walls: Magicrete AAC panels are a perfect replacement for RCC boundary walls. Their lightweight nature makes them easier to install and maintain.
  • Modular and Prefabricated Construction: With the rise of modular construction techniques, AAC wall panels are being used in prefabricated homes and buildings. Their precise dimensions and easy installation contribute to quicker assembly times.

Magicrete AAC Wall Panels: Pricing and Benefits

When considering wall construction, understanding the pricing of different materials is essential. Magicrete AAC wall panels offer competitive pricing compared to traditional options like brick walls and RCC walls. The AAC wall panel price is influenced by factors such as thickness, size, and specific manufacturer.

Magicrete is one of the leading AAC wall panel manufacturers in India, providing high-quality products that meet stringent standards. The cost of AAC wall panels is often offset by the long-term savings in energy bills and reduced construction times. Additionally, the lightweight nature of AAC panels allows for less structural support in the overall building design, potentially lowering construction costs further.

How They Are Better Than Other Competing Products

When compared to traditional wall materials like RCC walls, drywall, and brick walls, Magicrete AAC wall panels show distinct advantages:

  1. RCC Walls

    While RCC walls are known for their strength, they are also heavy and require extensive labor for installation. AAC wall panels, on the other hand, are lightweight and easy to handle, leading to faster construction times. Additionally, AAC panels provide superior thermal insulation, resulting in lower energy costs over time.
  2. Dry Walls

    Drywall may be cheaper upfront, but it lacks the durability and insulation properties of AAC panels. AAC wall panels are resistant to moisture, mold, and pests, making them a more reliable long-term investment. They also provide better sound insulation compared to drywall, which is essential for residential and commercial spaces.
  3. Brick Walls 

    Traditional brick walls can be labor-intensive to construct and may have higher material costs. In contrast, AAC wall panels can be installed quickly and efficiently, reducing labor costs significantly. Furthermore, the energy efficiency of AAC panels means that homeowners and businesses can save on utility bills, making them a more economical choice in the long run.

Conclusion

Magicrete AAC wall panels represent a significant shift in wall construction, combining lightweight design, excellent insulation, and eco-friendly materials. With a variety of applications in residential, commercial, and modular construction, these panels are quickly becoming the preferred choice for modern architects and builders.

Their competitive pricing, combined with long-term benefits such as energy savings and reduced labor costs, make Magicrete AAC wall panels an excellent investment for any construction project. As the industry moves toward sustainable building practices, AAC wall panels are poised to play a vital role in shaping the future of construction. Whether you're considering AAC wall panels for a new home, commercial building, or boundary wall, choosing Magicrete ensures you’re making a smart, eco-friendly choice for today and tomorrow. Contact Us!

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