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AAC Blocks (Autoclaved Aerated Concrete)

AAC Blocks (Autoclaved Aerated Concrete)

Magicrete AAC blocks represent a new era in construction materials, offering unmatched strength, lightweight design, and eco-friendliness. Manufactured using fly ash, cement, lime, and aeration agents, our autoclaved aerated concrete (AAC) blocks adhere to IS 2185 Part-3 standards, ensuring top-notch quality. These blocks are an excellent substitute for clay bricks and concrete blocks, making them a green building product that reduces carbon footprint.

Constructed from recycled materials with zero wastage, Magicrete AAC Blocks accelerate construction by up to four times compared to clay bricks due to their size, dimensional accuracy, and easy workability. Magicrete also offers a variety of AAC block sizes to meet all your walling needs, and our AAC block prices are more economical than traditional red clay bricks, providing better value with faster construction and reduced material usage.  

With unmatched properties including being super lightweight, non-combustible, and offering exceptional thermal and acoustic insulation, Magicrete autoclaved aerated concrete AAC) Blocks ensure a safe, durable, and comfortable living environment. Say goodbye to termites, rodents, pests, and fungal growth, as our blocks feature a solid construction that eliminates cavities.

Experience guaranteed savings with Magicrete AAC Blocks, reducing building foundation load by up to 28% and power consumption by 30%. Enjoy significant savings on steel and cement, with 15% and 12% reductions respectively.

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Suitable For: Residential, Commercial, Industrial, Institutional Projects Size: 75mm, 100mm, 125mm, 150mm, 200mm, 225mm

Features

Lightweight

Lightweight

Boasts an exceptional lightweight nature, weighing only 1/3rd of red bricks. It reduces the overall structural load, resulting in cost savings of up to 15%.

Superior Strength

Superior Strength

Offers a remarkable strength of 4N/mm2, surpassing the strength of red clay bricks.

Thermal Insulation

Thermal Insulation

Boast industry's highest thermal rating of 0.16 W/(m⋅K), AAC blocks ensure 30% lower HVAC expenses, reducing heat transfer and improving indoor temperatures.

Earthquake Resistant

Earthquake Resistant

Lightweight AAC Blocks exhibit remarkable earthquake resistance, preferred in seismic zones, and proven to withstand Category 5 wind loads.

Fire Resistant

Fire Resistant

Its unique cellular structure provides unbeatable resistance against flames, with a best-in-class fire rating of more than 4 hours.

Sound Resistant

Sound Resistant

Closed air pockets in AAC blocks yield an STC rating of 44, offering superior sound insulation for virtually soundproof interiors.

Technical Specification

PARAMETERS SPECIFICATIONS
Density 550-650 kg/m3 (Oven Dry)
Compressive Strength 4 N/mm2
Modulus of Elasticity 2040 N/mm2
Coefficient of Thermal Expansion 8.1 x 10 -6 K -1
Water Absorption 8% (at equilibrium)
Drying Shrinkage 0.04%
Fire Resistance 4 Hrs. (150mm wall)
Thermal Conductivity 0.16 W/m2K
STC Rating 43db (100mm wall)

AAC Blocks Calculator

sq.ft
 KGs

Walling Technology Comparison

Parameters AAC Blocks Concrete Block Red Clay Brick
AAC Blocks (Autoclaved Aerated Concrete)
Concrete Block
Red Clay Brick

Eligible For Green Points Under GRIHA/IGBC

Yes

Yes

No

Fire Rating (150 mm)

4 Hours

3 Hours

2 Hours

Thermal Conductivity

0.16 W/m2K

2 W/m2K

0.18 W/m2K

Water Absorption

Low

Average

High

MEP Installation difficulty level

Minimal

Very High

Medium

Earth Quake Resistance

Highest in category

Low

Low

Speed of Installation (1 Mason + 2 Helpers)

35 m2/day

18m2/day

10m2/day

Dry Density

550-650 Kg/m3

2400-2500 Kg/m3

1800-2000 Kg/m3

Energy Saving

High

Low

Low

Pest and Termite

None

None

High

Sound Reduction Index (100 mm)

43 dB

41 dB

40 dB

Material Composition

Fly Ash, Gypsum, Lime, Cement, Aluminium Powder

Cement + Sand + Gravel

Top Soil

Knowledge Base

FAQs

What materials are used in Magicrete AAC Blocks?

Magicrete AAC Blocks are manufactured from environmentally friendly materials including fly ash, cement, lime, gypsum, and an aeration agent, making them a sustainable choice for construction.

What are the environmental benefits of using Magicrete AAC Blocks?

These blocks are made primarily from industrial waste (fly ash) and are produced with a process that emits no pollutants, significantly reducing environmental impact compared to traditional red clay bricks.


Are Magicrete AAC Blocks strong enough for construction?

Yes, Magicrete AAC Blocks meet the IS: 2185-Part III standards, making them safe and strong enough for non-load-bearing wall applications.

Can Magicrete AAC Blocks be used in high-rise buildings?

Absolutely, their lightweight nature makes them ideal for high-rise constructions, reducing the total dead load and potentially saving up to 20% in structural costs.

What sizes are Magicrete AAC Blocks available in?

Standard sizes include 600mm x 200mm x 100mm, 600mm x 200mm x 150mm, and 600mm x 200mm x 200mm. Custom sizes may be available for bulk orders.

What are the fire resistance properties of Magicrete AAC Blocks?

Magicrete AAC Blocks offer excellent fire resistance, with ratings of up to 4 hours for an 8-inch wall, enhancing building safety in fire-prone scenarios.

How do Magicrete AAC Blocks handle moisture and pests?

The blocks are moisture-resistant and provide no sustenance to pests, contributing to their durability and suitability for various climatic conditions.

What is the first step in installing Magicrete AAC Blocks?

Begin by ensuring that the foundation surface is level and clean. Lay the first course of AAC blocks using a thin-bed mortar specifically designed for AAC.

How do I apply mortar when installing AAC Blocks?

Apply a thin layer of AAC-specific adhesive mortar with a notched trowel along the cleaned and dampened surface of the block.

What is the recommended method for cutting AAC Blocks?

Use a hand saw or a band saw for accurate cutting. Ensure you measure and mark the block before cutting to fit it properly.

How should I position AAC Blocks for structural integrity?

Stack the AAC blocks in a staggered pattern, ensuring that vertical joints do not line up across successive layers to enhance wall stability.

What common mistakes should I avoid when installing AAC Blocks?

Avoid using excessive water when preparing the mortar, as it can weaken the adhesive properties. Do not rush the curing process.

How do I ensure proper alignment and leveling of AAC Blocks?

Regularly check the alignment with a spirit level and adjust as necessary by tapping the blocks gently into position before the mortar sets.

What should I do after installing AAC Blocks?

Allow the mortar to cure as recommended, usually 12-24 hours, before proceeding with further construction activities like plastering or painting.

Can I install electrical and plumbing systems in AAC Block walls?

Yes, channels for electrical wiring and plumbing can be easily created using a groove cutter or a chisel. Ensure to seal any openings to maintain the insulation properties.

How can I contact Magicrete customer service?

You can reach Magicrete customer service by email at info@magicrete.in or by calling their phone number at 8070408010.

What are the customer service hours for Magicrete?

The specific hours of operation for Magicrete's customer service are not listed. It's best to contact them via email or phone during standard business hours.

What kind of support does Magicrete offer?

Magicrete provides customer support through handling inquiries, providing product information, and assisting with technical issues related to their AAC products.

Can I contact Magicrete for product-specific questions?

Yes, you can contact Magicrete for specific queries about AAC blocks or any other products by using the contact details provided on their website.

Where is Magicrete’s corporate office located?

Magicrete’s corporate office is located at 101-102, Ritz Square, Near Narmad Library, Ghod Dod Road, Surat-395001, Gujarat, India.

Does Magicrete have a regional office I can contact?

Yes, Magicrete has regional offices. One is located in Mumbai at Sunil Enclave, Pereira Hill Road, Andheri East and another in Gurgaon at K 2/3, Second Floor, Behind Central Arcade market, M.G Road, DLF City Phase–2.

How can I get technical assistance with AAC blocks?

For technical assistance, you can directly contact their customer service or regional offices, where experts are available to provide comprehensive support.

What makes Magicrete AAC Blocks eco-friendly?

Magicrete AAC Blocks are made primarily from fly ash, a byproduct of thermal power plants, which helps reduce industrial waste.

How do Magicrete AAC Blocks minimize energy consumption?

The manufacturing process of AAC blocks involves autoclaving rather than high-temperature firing, which consumes less energy compared to the production of traditional red clay bricks.

Do Magicrete AAC Blocks contribute to reduced carbon emissions?

Yes, the energy-efficient production process of AAC blocks results in lower carbon emissions compared to traditional brick manufacturing.

Can Magicrete AAC Blocks help in reducing construction waste?

Yes, the precise manufacturing and cutting of AAC blocks minimize on-site waste during construction.

How do Magicrete AAC Blocks affect transportation emissions?

Due to their lightweight nature, AAC blocks require less energy for transportation, leading to lower transportation emissions.

Are Magicrete AAC Blocks recyclable?

Yes, AAC blocks are recyclable, contributing further to their environmental friendliness.

What is the impact of Magicrete AAC Blocks on thermal efficiency?

Magicrete AAC Blocks have excellent thermal insulation properties that help maintain more consistent indoor temperatures, reducing the need for heating and cooling.

How do Magicrete AAC Blocks support sustainable construction practices?

By utilizing waste materials, consuming less energy during production, and reducing emissions and waste, Magicrete AAC Blocks support more sustainable construction practices overall.

AAC Blocks in Modern Construction (Autoclaved Aerated Concrete)

Autoclaved Aerated Concrete (AAC) blocks are becoming increasingly popular in modern construction. Known for their lightweight nature, strength, and eco-friendliness, AAC blocks are a game-changer in building materials. Made from a mixture of lime, cement, water, and a foaming agent, AAC blocks are manufactured using a process that gives them their unique aerated structure. This structure not only makes them lighter than traditional bricks but also improves their thermal and acoustic insulation properties.

AAC Blocks Composition

Their production involves several key materials, with fly ash being a significant component. Fly ash is a by product of burning coal in power plants and is used to replace soil which is a main ingredient for red clay bricks. This reduces the need for natural materials and helps manage waste. The combination of lime, cement, water, and fly ash results in a lightweight, strong, and insulating block. Other materials used include aluminium powder, which acts as a foaming agent, giving them an aerated structure. Use of these materials contributes to the overall performance of AAC blocks, making them a superior choice compared to traditional building materials.

AAC Applications and Block Sizes

AAC blocks are versatile and can be used in various applications, including exterior walls, partition walls in residential, commercial, and industrial projects. They are available in different sizes, making them suitable for different construction needs. Common sizes include 4-inch, 6-inch, and 8-inch, but other dimensions are also available to meet specific requirements.

Choose the Right AAC Block in India

When selecting walling material for construction in India, it's crucial to choose the right type based on your project's needs. Factors to consider include the block density, which can vary based on the block's composition and manufacturing process. Magicrete offers AAC Blocks with a density of 650 kg/m3. Higher-density blocks are generally stronger and offer better insulation. Also, consider the AAC brick size that would best suit your wall thickness and desired insulation properties. Magicrete manufactures AAC Blocks, U Blocks & O Blocks.

Sustainability and Environmental Impact

One of the most significant advantages of AAC blocks is their sustainability. They are made from recycled material- fly ash, which helps reduce waste and carbon emissions. Using fly ash blocks in construction lowers the environmental impact compared to conventional bricks, which often require extensive quarrying and processing. Additionally, they contribute to building energy efficiency. Their excellent thermal insulation properties can help reduce heating and cooling costs, making them an environmentally friendly choice in the long run. As more builders and architects recognize the benefits of sustainability, These blocks are becoming a preferred option in eco-conscious construction projects.

Trends & Future Construction

The future of construction is shifting towards more sustainable and efficient building materials, and AAC blocks are at the forefront of this change. With the growing demand for eco-friendly construction practices, the use of fly ash-based bricks/blocks is expected to rise. As awareness of their benefits spreads, more builders and developers are likely to adopt them for their projects. The trend towards urbanization and the need for affordable housing will further drive their demand, making them a staple in modern construction.

AAC blocks represent a significant advancement in building materials, offering a range of benefits that make them ideal for modern construction. Their lightweight nature, strength, and excellent insulation properties make them a preferred choice among builders and architects. With various sizes available, they can meet diverse construction needs while being environmentally friendly. As the industry continues to evolve, these blocks are set to play a crucial role in shaping the future of sustainable construction. Contact Us!




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